In a world where efficiency, sustainability, and cost savings drive every supply chain decision, plastic pallets are finally getting the recognition they deserve. Yet, many businesses still hesitate to make the switch—often because of outdated myths and misconceptions that simply aren’t true.
Let’s set the record straight. Here are the Top 10 Myths About Plastic Pallets and the real facts that every logistics, warehouse, and purchasing professional should know.
Myth #1: Plastic pallets aren’t strong enough for heavy loads
Reality: Plastic pallets are engineered for performance. High-density polyethylene (HDPE) and polypropylene (PP) materials are designed to handle dynamic and static loads equal to, or greater than, most wood pallets. Many models can support loads exceeding 5,000 pounds static and 3,000 pounds dynamic without warping or cracking.
Myth #2: Plastic pallets can’t be used for racking
Reality: Modern rackable plastic pallets feature reinforced steel or composite supports that make them perfectly safe for warehouse racking systems. Their precise dimensions and consistent weight distribution actually make them more stable than many wood alternatives.
Myth #3: They’re not recyclable
Reality: Nearly all plastic pallets are 100% recyclable. At the end of their service life, they’re reground and reprocessed into new pallets or plastic components, creating a true closed-loop system. This sustainability factor is one of the key reasons major manufacturers and retailers are making the switch.
Myth #4: Plastic pallets are too expensive
Reality: The upfront cost is higher—but the lifetime cost is significantly lower. Plastic pallets can last up to 10 times longer than wood pallets and require virtually no repairs, nails, or replacements. When measured by cost per trip, plastic often delivers the better ROI for long-term operations.
Myth #5: They’re only for cleanroom or pharmaceutical use
Reality: Plastic pallets are popular in food, beverage, chemical, automotive, and export industries, not just sterile environments. Their non-porous surface prevents moisture absorption and contamination, making them ideal for any industry that values durability and hygiene.
Myth #6: Plastic pallets can’t handle temperature changes
Reality: Today’s plastics are engineered for resilience. High-grade materials resist cracking in freezing conditions and maintain integrity in high heat. They’re used in cold storage, freezers, and outdoor yards daily without degradation.
Myth #7: They’re bad for the environment
Reality: It’s quite the opposite. Plastic pallets reduce waste by eliminating constant pallet turnover and repairs. Because they’re reusable hundreds of times and recyclable at end of life, they support a circular economy model that reduces landfill impact compared to disposable wood options.
Myth #8: Plastic pallets are slippery
Reality: Many models feature anti-slip surfaces or rubber inserts for enhanced load security. With smooth but textured surfaces, they offer excellent grip for cartons, drums, or shrink-wrapped goods.
Myth #9: They can’t be customized
Reality: Plastic pallets are fully customizable—from size and color to deck type, weight rating, RFID tracking, and logo branding. This flexibility helps companies standardize across multiple locations while maintaining a professional, branded look.
Myth #10: They don’t make a difference to the bottom line
Reality: Plastic pallets may not grab headlines, but their impact is real. Fewer product damages, cleaner handling, lower freight weights, and longer service life all translate into measurable bottom-line savings. Many operations recover the cost of their investment within the first year through reduced downtime and maintenance.
The Bottom Line
Plastic pallets have evolved far beyond the early misconceptions. They’re not only stronger and cleaner—but also smarter, safer, and more sustainable for modern logistics. Whether you’re shipping internationally, storing in cold environments, or operating high-throughput facilities, plastic pallets deliver a measurable return on investment that wood simply can’t match.
Our team at Plastic Pallet Pros helps businesses evaluate their operations and select the best pallet solutions for their specific needs. Call 877-651-7816 today to talk to a Plastic Pallet Pro.
